Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
060 090 115 142 180 220 280 330 400
Rated Output Torque T2n N.m 1 3 27.8 115 212 470 1226 1730 4230 8200 12500
4 46.32 142 268 582 1450 2270 5120 9800 16000
5 46.32 142 268 582 1450 2270 5120 8500 12200
7 38.9 110 212 468 1130 1610 3220 5000 7600
10 18.5 100 95 255 730 1050 1820 3500 5000
2 12 46.32 142 268 582 1450 2270 5120 9800 16000
15 46.32 142 268 582 1450 2270 5120 8500 12200
20 46.32 142 268 582 1450 2270 5120 9800 16000
25 46.32 142 268 582 1450 2270 5120 8500 12200
28 46.32 142 268 582 1450 2270 5120 9800 16000
30 27.8 115 212 470 1226 1730 4230 8200 12500
35 46.32 142 268 582 1450 2270 5120 8500 12200
40 46.32 142 268 582 1450 2270 5120 9800 16000
50 46.32 142 268 582 1450 2270 5120 8500 12200
70 38.9 110 212 468 1130 1610 3220 5000 7600
100 18.5 100 95 255 730 1050 1820 3500 5000
3 120 46.32 142 268 582 1450 2270 5120 9800 16000
150 46.32 142 268 582 1450 2270 5120 8500 12200
200 46.32 142 268 582 1450 2270 5120 9800 16000
250 46.32 142 268 582 1450 2270 5120 8500 12200
280 46.32 142 268 582 1450 2270 5120 9800 16000
350 46.32 142 268 582 1450 2270 5120 8500 12200
400 46.32 142 268 582 1450 2270 5120 9800 16000
500 46.32 142 268 582 1450 2270 5120 8500 12200
700 38.9 110 212 468 1130 1610 3220 5000 7600
1000 18.5 100 95 255 730 1050 1820 3500 5000
Maximum Output Torque T2b N.m 1,2,3 3~1000 2Times of Rated Output Torque
Rated Input Speed N1n rpm 1,2,3 3~1000 4000 3500 3500 3000 3000 2500 2000 1500 1500
Maximum Input Speed N1b rpm 1,2,3 3~1000 8000 7000 7000 5000 5000 4000 3000 2000 2000
Precision Backlash P1 arcmin 1 3~1000 ≤4 ≤4 ≤4 ≤4 ≤4 ≤4 ≤8 ≤8 ≤8
arcmin 2 3~1000 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤12 ≤12 ≤12
arcmin 3 3~1000 ≤8 ≤8 ≤8 ≤8 ≤8 ≤8 ≤16 ≤16 ≤16
Standard Backlash P2 arcmin 1 3~1000 ≤8 ≤8 ≤8 ≤8 ≤8 ≤8 ≤12 ≤12 ≤12
arcmin 2 3~1000 ≤10 ≤10 ≤10 ≤10 ≤10 ≤10 ≤18 ≤18 ≤18
arcmin 3 3~1000 ≤12 ≤12 ≤12 ≤12 ≤12 ≤12 ≤24 ≤24 ≤24
Torsional Rigidity Nm/arcmin 1,2,3 3~1000 7 14 25 50 145 225 300 330 350
Allowable Radial Force F2rb2 N 1,2,3 3~1000 1550 3250 6700 9400 14500 50000 60000 70000 90000
Allowable Axial Force F2ab2 N 1,2,3 3~1000 775 1625 3350 4700 7250 25000 30000 95000 1250000
Moment of Inertia J1 kg.cm2 1 3~10 0.18 0.75 2.85 12.4 15.3 34.8 44.9 80 255
2 12~100 0.15 0.52 2.15 7.6 15.2 32.2 41.8 75 240
3 120~1000 0.07 0.36 2.05 6.3 14.2 18.3 28.1 68 220
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 95%
2 12~100 92%
3 120~1000 85%
Noise Level dB 1,2,3 3~1000 ≤58 ≤62 ≤65 ≤70 ≤70 ≤75 ≤75 ≤75 ≤75
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 1.3 3.6 7.5 16 28 48 110 160 250
2 12~100 1.5 4.2 9.5 20 32 60 135 190 340
3 120~1000 1.8 4.8 11.5 24 36 72 150 225 420

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Types of Agricultural Gearboxes for Specific Tasks

Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:

  • Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
  • Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
  • Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
  • Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
  • Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
  • Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
  • Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
  • Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
  • Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.

Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.

China Standard Customized Planetary Gearbox for Marine Thruster Propulsion   gearbox drive shaft	China Standard Customized Planetary Gearbox for Marine Thruster Propulsion   gearbox drive shaft
editor by CX 2024-02-05