Product Description

Product Description

FuBao Harmonic Drive Gearbox Reducer WSS17 High Precision Strain Wave The coaxial robot joint small high precision reducer adopts WS tooth shape, which further optimizes the double circular arc tooth shape of the traditional theory. The tooth shape formed by the circular arc curve of the original 2 sections of curvature connection is optimized for the circular arc curve of the multi-section curvature connection, so as to ensure the correct meshing of the reducer gear and protect the risk of grease failure after extreme pressure by reducing the relative sliding friction. Based on WS tooth shape products, the bearing capacity is increased by 15%, the temperature rise is reduced by 8-10ºC, the gear fatigue pitting contact area is reduced by more than 30%, and the service life of continuous running is more than 15,000 hours, improving the comprehensive performance of harmonic reducer.
 

Product Parameters

 

TYPE WSS14 WSS17 WSS20 WSS25 WSS32
Reduction ratio 1/i 50-100 50-100 50-160 50-120 50-120
Rated Output TorqueNm 5.4-7.8 16-24 25-40 39-67 76-134
Max input speedNm 35-54 70-108 98-147 186-304 382-686
Max Arcmin <=20 <=20 <=20 <=20 <=20

Detailed Photos

Advantages of harmonic reducer:

(1) Large transmission speed ratio. Single-stage harmonic gear transmission speed ratios range from 70 to 320. Some devices can reach 1000. Multistage transmission speed ratio can reach more than 30000. Not only can it be used to slow down, but it can also be used to accelerate.
 

(2) high bearing capacity. This is because the number of simultaneous meshing teeth in harmonic gear drive is more, the number of simultaneous meshing teeth in double wave drive can reach more than 30% of the total number of teeth. And the flexible wheel is made of high strength material, and the teeth are in contact with each other.
 

(3) High transmission precision. This is because the harmonic gear drive has multiple teeth meshing at the same time, the error is average, that is, the multi-tooth meshing can compensate each other’s error, so the transmission precision is high. At the same gear precision level, the transmission error is only about 1/4 of the ordinary cylindrical gear transmission. At the same time, the radius of the wave generator can be slightly changed to increase the deformation of the flexwheel, so that the side gap is small, and even the meshing without side gap can be realized. Therefore, the drive idling range of harmonic reducer is small, suitable for reverse rotation.
 

(4) High transmission efficiency, smooth movement. Due to the uniform radial motion of the flexible gear teeth in the transmission process, even if the input speed is very high, the relative sliding speed of the teeth is still very low (-% of the ordinary involute gear drive), so the wear of the teeth is small and the efficiency is high (up to 69% ~ 96%). Because both sides of the gear engage in the work, there is no impact phenomenon when meshing, the movement is stable.
 

(5) Simple structure, fewer parts, convenient installation. There are only 3 basic components, input and output shaft coaxial, simple structure, convenient installation.
 

(6) Small size, light weight. Compared with the general reducer, the volume of harmonic reducer can be reduced by 2/3 when the output torque is the same. The weight can be reduced by 1/2.
 

(7) Motion can be transmitted to confined space. Using the flexible characteristics of the flexible wheel, this valuable advantage of wheel drive is unmatched by other existing drives.

 

Company Profile

 

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008. Is a collection of scientific research, sales, service in 1 of the transmission device product supplier, committed to provide customers with good products and automation system solutions.

The company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly, sales in one, in the field of gear manufacturing has more than 10 years of experience. With strong manufacturing capacity, it can steadily and continuously produce high-quality precision reducer products.

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Application: Motor, Machinery, Agricultural Machinery, Mechanical Equipment
Function: Change Drive Torque, Speed Changing, Speed Reduction, Lower The Speed and Increase The Torque
Layout: Coaxial
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China manufacturer Fubao Harmonic Drive Gearbox Reducer Wss17 High Precision Strain Wave   differential gearbox	China manufacturer Fubao Harmonic Drive Gearbox Reducer Wss17 High Precision Strain Wave   differential gearbox
editor by CX 2023-12-21