Product Description

 

Biomass Pellet Production Line
 

Product Description

Biomass pellets are an economical and sustainable energy source, which is being used more and more globally due to its low cost and low environmental impact.

According to the demand of the market, our technical team designs and manufactures the equipment of biomass pellet production line, which are suitable for the biomass material with the 35-56% moisture to make pellet, such as sawdust, bamboo shavings, wood shavings, barley straw, oat straw, wheat straw, rye straw, rice straw, rice husk, bagasse, sorghum straw, corn straw, beans stalk, peanut vine stalk, etc. From crushing, drying, granulating to cooling, and packaging, CZPT provides both a separate machine and a complete production line. Provide raw materials and capacity requirements, we can provide you with detailed solutions and special granulation equipment.

Working Principle

The pellet machine using the die roll extrusion principle, the agriculture residues biomass raw materials processed into solid molding fuel, this will realize to continuous and stable production of industrialization. The processing route uses one-time drying, secondary crushing, continuous feeding and adjust feeding mixed process combining, the Particle shaping fuel rate of 98%, bulk density, and particle density is high.

Production Process

Raw Materials Preparation
Wood pellets can be made from sawdust, wood shavings, wood chips or wood logs, any forestry waste or straws, etc.

Crushing Process
Crushing machine is used for crushing the larger materials into smaller powder for supporting produce wood pellets. After milled, the output size can reach a diameter of 3-5mm, which is convenient for further processing to get dried and pelletized.

Drying Process
The best moisture content for pelletizing is about 11-17%. So before pelletizing, a drying machine is needed to make the moisture content reaches the required standards.

Wood Pelletizing Process
Pellet mill is a significant part of the wood pellet production line and has reliable and stable performance. You can choose a ring die pellet mill or flat die pellet mill depends on your capacity requirements.

Cooling Process
After the pelletizing process, the temperature of wood pellets is between 60-80 degrees and the moisture content is close to 15%. So a cooler must be used to reduce their surface temperature and the moisture content which makes the wood pellet easy to store meanwhile helps screen good and pure pellets.

Packing Process
After the cooling process, the packing process is necessary to protect the wood pellets from the damp. The automatic wood pellet weighing & packing system adopts PLC control with high weighing accuracy and easy operation.

Applications

 

Product Features

 

1. Patent technology (patent no. : ZL20.2), single equipment the kinds are variety, application to a variety of materials, modular structures, optimize configurations, ensure production lines broad applicability.
2. According to customer’s requirements to realize intelligent control, a key “fool” type operation.
3. More than 300 users in the world, our factory has rich practical experience.
4. The cover area reduces 50% than the traditional drying granulating production line, civil investment reduces about 50%.
5. Waste gas discharge temperature is lower than 50 ºC, low energy consumption.
6. Particle shaping fuel rate of 98%, bulk density, and high density.
7. Special design ash control technology, ash content lower than 1%.
8. Modular dust collecting and purifying heat recycling configuration, safe and protect environmentally.
9. This type of mixing drum dryer is supporting many new types of energy-saving hot air stove, energy consumption drops about 30%, power consumption reduces 20%, lower operation costs.
10. Internet sharing systems can ensure that personalized production lines, accessories, and unit efficient distributions in place.

Product Parameters

We can help optimize the drying process according to the property of different materials, production scale, application requirements, cost control, automation level, and site condition.

Model Capacity(t/h) Motor power(kW) Weight(ton) Area(m²)
JTKL1000 0.8-1.0 135 45 10×24m
JTKL1500 1.2-1.5 175 47 10×24m
JTKL2000 1.5-2.0 210 55 10×24m
JTKL3000 2.5-3.0 255 68 12×26m
JTKL5000 4.5-5.0 300 73 12×26m

Company Profile

Jiutian Machinery has made constant innovations in the biomass pellets production industry and accumulated a wealth of experience in tackling the various challenges facing wood pellets companies, more importantly, is CZPT to offer a range of comprehensive solutions. Now we have evolved into 1 of China’s famous manufacturers of wood pellet production lines with over 100 staff.
Till now, we have successfully constructed more than 100 pellets production turnkey projects around the world, covering raw material as sawdust(Morocco, Vietnam, Bulgaria), logs(Romania), wood(Malaysia), wood shaving(Tunisia), and also many projects in China, like in ZheJiang , ZheJiang , etc.

 

 

How Metal Fabrication Benefits Agricultural Parts

agricultural parts

If you own an agricultural farm, you probably have a variety of different kinds of agricultural parts. These include tractors, hand tools, and other types of farm implements. Here, you’ll learn how to identify different parts and the importance of knowing what they do. Then, you can order them online to have them shipped directly to you. You can also contact different agricultural equipment dealers to find out where to buy agricultural parts. Regardless of where you get them, they’ll be worth the investment.
agriculturalparts

Metal fabricated agricultural parts

Regardless of the industry, metal fabricated agricultural parts can benefit a farm. For starters, metal fabricated parts are easier to replace than alternatives. Because metal is stronger than plastic, these parts can be made lighter. This means faster equipment movement and increased productivity. Metal can also be easily customized, allowing for a custom-made product. The benefits of metal fabrication extend far beyond the agricultural industry. Listed below are several of the benefits of using metal fabricated parts.
Agricultural equipment is exposed to harsh weather conditions. This is why it is imperative that metal fabricated agricultural parts are made with durable materials. Additionally, metal fabricated parts have a lower chance of corroding, which helps keep equipment running more efficiently. With such a long list of benefits, it’s easy to see why metal fabricated parts are so popular with farmers. And if your company needs agricultural equipment parts that can withstand the elements, you can depend on Hynes Industries.
Agricultural equipment requires metal parts that can withstand the rigorous workloads. As a trusted vendor, Evan’s Manufacturing provides comprehensive metal fabrication services for agricultural equipment. With our advanced laser cutting services, you can rest assured that your metal parts are in good hands. You’ll be able to make adjustments without affecting the integrity of the metal. And thanks to our streamlined process, the quality of your fabricated parts is unrivaled.
Whether you need a custom fitout for a new piece of farm equipment, or a new design for an existing piece, metal fabrication can help. Custom fitouts not only improve the comfort of the operator, but also increase the durability of your farm machinery. Almost every type of metal fabrication process is used in the agricultural industry. These include brazing, welding, soldering, drilling, milling, and laser engraving.
As the manufacturing process of agricultural machinery becomes increasingly automated, sheet metal fabrication has become an important part of the production process. This process allows for more precise and accurate processing of holes of various shapes and sizes, and the cost of production is lowered significantly. Additionally, because of its precision and stability, sheet metal fabrication is perfect for farming. Moreover, it’s easy to teach and maintain automated processes. With these machines, farmers can make small batches easily, improving the efficiency of agricultural production.
agriculturalparts

Agricultural machinery manufacturers

Agricultural machinery is a highly technological industry with a large market for OEM parts. The demand for agricultural equipment is expected to reach $118.2 billion by 2025, which is higher than the previous forecast. Today, modern tech developments have increased the productivity and profitability of farms, making it more profitable to use farm equipment. Moreover, the availability of OEM parts is a key driving factor for the market growth. The agricultural equipment market will see continued growth as manufacturers focus on safety, quality, and consistent improvement of their products.
AGCO Corporation is an agricultural machinery manufacturer based in Duluth, Georgia. It was formed through a merger with Allis-Chalmers in 1990. The company’s growth has been achieved through numerous acquisitions in farm machinery. It first acquired the Hesston forage and hay line from Fiat, which included a 50% share in a manufacturing joint venture with Case IH. Moreover, it acquired the White tractor business from Allied Products to expand its dealer network.
Among the major factors contributing to the supply chain breakdown for farm equipment manufacturers is the outbreak of COVID-19. The pandemic has affected the supply chain in several ways, including reducing the availability of raw materials and component parts. It also has affected the labor force by causing temporary layoffs and illness. Furthermore, the shortage of steel is causing manufacturers to struggle to meet demand. As a result, the company has to delay shipments to meet customer demand.
In addition to the above factors, the rising cost of labor is another factor driving equipment sales. Using auto-guidance systems to match the yield of a crop is an effective way to maximize yield while minimizing environmental impact. Another major factor driving agricultural equipment sales is the increasing cost of agricultural labor across regions. This pay differential between industrial workers and those in the agricultural sector is 1 of the most common secular drivers for demand for agricultural equipment.
A large proportion of agricultural equipment is oversized for economic reasons. For instance, a combine can do 3 different processes at once. It can also travel across several states or even countries. The need for reliable transportation companies is another critical factor in the industry. The majority of companies in this industry are family-owned and operated. A good transportation network is essential to keep equipment on the road. This is a major challenge for the industry.
The European Union accounts for a large proportion of agricultural machinery manufacturing, with total output of 28 billion euros (2014). The top 3 countries for production are Germany, Italy, and France, with each country accounting for around 17 per cent of the global total. The majority of leading international manufacturers maintain several production sites across the continent. The products produced at these facilities are typically for high-end customers. They can also be purchased from a variety of independent sources.
agriculturalparts

Agricultural equipment dealers

Agricultural equipment dealerships are facing a changing landscape. Today’s consumers expect businesses to be online 24/7, have faster response times, and allow them to make payments more conveniently. To keep up with these expectations, more dealers are making the switch to mobile apps. These apps simplify all areas of business, from sales to service, and allow technicians to receive work orders directly on their mobile devices. In addition, the growth of ag equipment manufacturers is fueling the trend of consolidation among ag equipment dealers.
Video marketing is especially useful for agricultural equipment dealers. Agricultural equipment dealers can utilize video marketing from firms such as Kirkpatrick Creative. Unlike text, video allows marketers to connect emotionally with their customers, by showing them a face. It is much more difficult to establish this connection through text, so video is a great way to reach potential customers. If a customer is satisfied with the process, they are more likely to buy from them again.
To succeed in sales of agricultural equipment, candidates should possess a combination of equipment knowledge, communication skills, and tenacity. Sales compensation packages for this industry are heavily based on commissions, so new salespeople should be prepared to work without a guaranteed monthly check. Agricultural equipment dealers should be ready for this kind of change in the coming years and prepare their sales funnels to make the transition. In addition, they should make sure that their phone numbers are prominently displayed.
The laws governing agricultural equipment dealers vary from state to state. These laws protect farm equipment dealers by outlining their rights as a supplier and a manufacturer. While these laws may have some commonalities, they do have some differences, which makes them essential to fully understand. Several procedures which are legal in 1 state may not be allowed in another. For this reason, it is vital that the dealer understand the laws of his state and be familiar with the relevant legislation.
The shortage of labor in the agriculture sector is a major challenge for many growers. But the shortage of labor could spur sales of robotics and automation equipment that simplify the farming process. With the right tools, a farm can run more efficiently and reduce its worker headcount. Therefore, the lack of labor will continue to be a major problem for agricultural equipment dealers. With this in mind, it is imperative to choose the right dealer for the job.
The influx of new equipment has made it difficult for agricultural equipment manufacturers to meet demand. Many companies have struggled to get implements to dealerships on time, making the overall situation even more complicated. Agricultural equipment dealers have to wait weeks or even months for their new machines to be delivered to farmers. A tractor from John Deere, for instance, can take 5 or 6 weeks to arrive in a dealership. It can now take 18 to 22 weeks, depending on the size of the order.

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