Product Description

For over 12 years, spiral bevel gearboxes from SIJIE have been the market leader for high-quality, reliable, versatile right-angle gearboxes.

We can also manufacture a special bevel gearbox to fit all your demands of the application.

SIJIE spiral bevel gearboxes are offered in 8 types of housing sizes and 6 types of gear ratios, which can be constructed with lots of shaft configurations and oriented in any direction to easily integrate into your machine design. 

All the shaft configurations are suitable for Casting iron, stainless steel, and aluminum version bevel gearboxes. 

Spiral Bevel Gearbox Specifications
 

Model Input Speed (RPM) Gear Ratio  1:1 Gear Ratio  2:1 Gear Ratio  3:1 Gear Ratio  4:1 Gear Ratio  5:1
Power Torque Power Torque Power Torque Power Torque Power Torque
( KW )  ( N.m ) ( KW )  ( N.m ) ( KW )  ( N.m ) ( KW ) ( N.m ) ( KW ) ( N.m )
SJV-090 2000 7.55 33.6 4.2 38.57 2.85 40.39 2.15 39.76 1.4 34.56
1500 6 38.2 3.35 42.66 2.2 42.02 1.65 42.02 1.1 35.02
1000 4.3 41.07 2.35 44.89 1.5 43.02 1.15 43.93 0.75 35.81
750 3.4 43.29 1.8 45.84 1.2 45.84 0.87 44.19 0.58 36.93
SJV-110 2000 13.8 63 7.9 72 5.6 80 3.75 70.1 2.95 71.3
1500 11 70 6.3 80.2 4.45 85 2.9 73.9 2.35 74.8
1000 7.87 75 4.45 85 3.1 88.8 2 76.4 1.6 76.4
750 6.15 78.3 3.45 87.9 2.4 91.7 1.55 78.9 1.25 79.6
SJV140 2000 29.9 128.6 14.1 133.3 10.1 136.8 6.8 125.3 5.05 115.2
1500 23.9 152.2 11.1 141.3 7.95 151.8 5.3 135 3.95 125.7
1000 17.2 164.3 7.85 149.9 5.6 160.4 3.75 143.3 2.75 131.3
750 13.4 170.6 6.2 157.9 4.4 168.1 2.95 150.3 2.1 133.7
SJV-170 2000 49.2 180.1 26.2 224.7 18.2 235.2 10.5 179.5 8.05 170.9
1500 39.3 250.2 20.8 264.9 14.4 275 8.4 213.9 6.45 205.3
1000 28.8 275 14.9 284.6 10.1 289.4 5.9 225.4 4.5 214.9
750 22.8 290.3 11.6 295.4 7.8 298 4.55 231.7 3.45 219.7
SJV-210 2000 84 336.7 52.4 480.2 34.9 428.3 23.3 417.6 15.9 350.2
1500 67.5 429.8 43.2 550.1 27.7 529.1 18.5 471.1 12.7 404.3
1000 50.5 482.3 31.4 599.7 20 573 13.4 511.9 9 429.8
750 40.8 519.5 25.2 641.8 15.7 599.7 10.4 529.7 6.95 442.5
SJV-240 2000 111 475.8 71.5 643.7 52.4 695.2 37.7 652.3 28.9 643.8
1500 90.5 576.2 58.5 744.9 41.9 800.3 30.2 769.1 23.4 744.9
1000 68 649.4 41.9 800.3 30.2 865.2 21.7 828.9 16.4 783.1
750 54.5 694 33.8 860.8 23.6 901.5 17.1 871 13 827.7
SJV-280 2000 168 837.5 107 961.4 73 957 47.6 870.4 39.4 890.5
1500 156 993.2 88 1121 58.5 1117 38.5 980.5 31.4 999.6
1000 115 1098 64.5 1232 42.4 1215 27.5 1051 22.4 1070
750 94.2 1199 51 1299 33.5 1280 21.7 1105 17.7 1127

 

Company Informations:

                                      Factory Apprarance                                                                                            Production Workshop   

                          Assembly Workshop                                                                                             Inventory Workshop    

                                    SIJIE Team                                                                                             Gearbox Shipment

Why SIJIE cubic spiral bevel gearbox?

1: High-quality, low Backlash, quiet noise, smooth running, high torque bevel gearbox professional manufacturer since 2008.

2: The wide range of bevel gearbox product lines can meet the application needs of customers to the greatest extent.Gearbox housing size is from 065 to 280. Casting iron, stainless steel, and aluminum version gearboxes can be manufactured according to customers’ requirements.

3: Strict quality control has been from the beginning to end at SIJIE. All the cubic bevel gearboxes will be tested in our factory accordingto the more than 30 items checking list before shipping.

4: SIJIE cubic type bevel gearbox has 13 months warranty period, during the warranty period, any problem with “SIJIE” products,after we confirmed, we will guide the customer to fix or ship a new 1 to replace it in 1-3 working days.

5: SIJIE kept a large inventory of cubic spiral bevel gearbox parts to make sure all the standard orders can be shipped in 7 working days.

6: Our Experienced Engineer Team can design the bevel gearbox drawings to fit all your demands in 2 hours. Small-quantity OEM/ODM orders also can be accepted by SIJIE.     /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Hardness: Hardened Tooth Surface
Step: Single-Step
Gear Ratios: 1:1, 2:1, 3:1, 4:1, 5:1
Configurations: 2-Way, 3-Way, 4-Way Shafts
Samples:
US$ 95/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes

Maintenance and repairs of gearboxes in agriculture can pose several challenges:

  • Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
  • Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
  • Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
  • Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
  • Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
  • Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
  • Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.

Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Best Sales 1: 1, 2: 1, 3: 1, 4: 1, 5: 1 Ratio Low Backlash Spiral Bevel Gearbox with High Torque   with Hot selling		China Best Sales 1: 1, 2: 1, 3: 1, 4: 1, 5: 1 Ratio Low Backlash Spiral Bevel Gearbox with High Torque   with Hot selling
editor by CX 2024-01-16